TruOptim Industrial AI Gateway
Return on Investment (ROI) Calculator
Step 1: Tell Us About Your Operations
tons/year
Your approximate annual production volume (we will use it to help estimate your potential Return on Investment)
Your Estimated ROI
Estimated Return on Investment
3x - 5x
Estimated Payback Period
4 - 8 months
Based on conservative industry benchmarks. Actual results may be higher.
▶ Show calculation assumptions
Calculation Assumptions (Industry Defaults)
Unit Value
$1,800/ton
OEE Improvement
+1.0%*
Energy Reduction
-1.0%*
Material Optimization
-1.0%*
Maintenance Savings
-1.0%*
Labor Productivity
+1.0%*
Unit Value: Average industry benchmark data derived from the data sources listed below.
*Improvement Estimates: This calculator uses a conservative default of 1% improvement across all dimensions. Actual improvements may be higher or lower depending on your specific operations and current efficiency levels.
Data Sources:
- ISA (International Society of Automation) – Industrial automation benchmarks
- ARC Advisory Group – Process automation and IIoT market research
- ICIS Chemical Business – Chemical production economics
- U.S. EIA (Energy Information Administration) – Power generation and energy data
- Lazard LCOE v17.0 (June 2024) – Levelized cost of energy analysis
- NYU Stern / Damodaran (January 2025) – Industry financial margins
- Deloitte "Predictive Maintenance Strategies" (2024) – Maintenance cost reduction benchmarks
- McKinsey "Advanced Analytics in Manufacturing" – Downtime reduction studies
- U.S. Department of Energy – Industrial energy efficiency programs
- AWWA (American Water Works Association) – Water utility benchmarks
- CEMBUREAU – Cement industry statistics
- AF&PA (American Forest & Paper Association) – Pulp & paper economics
🔓 Unlock and Customize Your Full ROI Report to Match Your Own Plant
Enter your details to see a detailed savings breakdown, a recommended TruOptim package, and to customize the assumptions to accurately reflect your specific operations. By providing your details, you give us permission to contact you regarding TruOptim products and services.
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Your ROI Analysis
3.5x
Estimated Return on Investment
Payback period: 6.5 months
Estimates based on industry data and improvement assumptions listed under calculation assumptions.
▶ Show calculation assumptions
Calculation Assumptions (Industry Defaults)
Unit Value
$1,800/ton
OEE Improvement
+1.0%*
Energy Reduction
-1.0%*
Material Optimization
-1.0%*
Maintenance Savings
-1.0%*
Labor Productivity
+1.0%*
Unit Value: Average industry benchmark data derived from the data sources listed below.
*Improvement Estimates: This calculator uses a conservative default of 1% improvement across all dimensions. Actual improvements may be higher or lower depending on your specific operations and current efficiency levels.
Data Sources:
- ISA (International Society of Automation) – Industrial automation benchmarks
- ARC Advisory Group – Process automation and IIoT market research
- ICIS Chemical Business – Chemical production economics
- U.S. EIA (Energy Information Administration) – Power generation and energy data
- Lazard LCOE v17.0 (June 2024) – Levelized cost of energy analysis
- NYU Stern / Damodaran (January 2025) – Industry financial margins
- Deloitte "Predictive Maintenance Strategies" (2024) – Maintenance cost reduction benchmarks
- McKinsey "Advanced Analytics in Manufacturing" – Downtime reduction studies
- U.S. Department of Energy – Industrial energy efficiency programs
- AWWA (American Water Works Association) – Water utility benchmarks
- CEMBUREAU – Cement industry statistics
- AF&PA (American Forest & Paper Association) – Pulp & paper economics
Total Estimated Annual Savings
$300,000
Estimated Annual Savings Breakdown
$125,000
OEE Improvement
$100,000
Cost Reduction
$75,000
Labor Productivity
OEE Improvement Details
$62,500
Availability
$37,500
Performance
$25,000
Quality
Cost Reduction Details
$40,000
Energy
$35,000
Materials
$25,000
Maintenance
📊 Operational Profile
15,000
Typical Signals
25
Team Size
Chemical
Industry
Medium
Plant Size
💰 Cost Structure (% of Production Value)
28%
Energy
45%
Materials
12%
Maintenance
18%
Typical Margin
📐 Calculation Methodology
💡 Recommended TruOptim Package
20,000 signals • 100,000 credits/month (estimated based on 20 users)
$4,437/month